Manufacturer Of Industrial Washing Machines, Demagnetizers, Leak Test Machines

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Demagnetizers, Industrial Washing Machines, Bin Washing Machines, Industrial Tray Washing Machines, Leak Testing Machines, Ball Washing Machines, Conveyors And Automation
 
 
 


Industrial Washing Machine




Bin Washing Machines
 
   

Bin Washing Machines

   
Construction  
   
This machine is of very simple and user friendly design. It consist of a chamber for tray washing . In tray washing chamber tray is located on a suitable brackets. Reciprocating motion is given to the tray, so as to expose all the surfaces of tray to spray nozzles.

Tank of washing media is located below the chamber. A magnetic separator (optional), Pump and filtration system is mounted over the tank at the backside of washing chamber. Drain of washing chamber is connected to magnetic separator/OR to inlet of tank. Necessary electrical and pneumatic controls are provided at a suitable location. Flow control valves are used to regulate flow of washing media. A bypass valve is provided to bypass the flow in the tank when no washing is going on in respective chambers.
Bin Washing Machine for Various Industries
 

Industrial Tray Washing Machines

 
   
Operation  
   
Tray Washing :-  
   
Operator will open the door and load the tray in reciprocating bracket. After loading the tray he will close the door and will start the cycle. Once cycle is on spray will start from nozzles and tray will start reciprocating. After preset time flow will stop. Reciprocating motion will continue for some time and after cycle time is over reciprocating will stop and machine will give indication of cycle over. Operator will open the door and will remove the clean tray and put another one for washing.

Features
1] MAGNETIC SEPARATOR :- (Optional)
The drain of washing chambers is connected to magnetic separator. Spent washing media after washing will be directed to magnetic separator. Magnetic separator will separate burr, dust from washing media and the same will be collected in separate bin, tray. Burr and dust free washing media will be collected in the tank.
Industrial Tray Washing Machines

2] FILTRATION SYSTEM :-
5 to 10 micron filter cartridges are placed in suitable housing. High pressure pump will deliver the washing media in filter housing. Filtration will take place under pressure and filtered washing media will be sprayed on components. Thus ensuring very high degree of washing efficiency. (Millipore values up to 5mg can be achieved in valve bodies)

3] NOZZLE ASSEMBLY :-
Tray is located in upside down position. As component is located in a fixture in a specific orientation nozzles are fixed in such a manner that it will cover all the pockets of the tray while reciprocketing . From front side nozzles fixed on door will clean the component from loading side. Nozzles are placed as close as possible to the surface of component so as to get maximum washing efficiency.

4] MIST COLLECTOR :- (Optional)
Due to high pressure of washing media and drying by compressed air lot of mist is generated inside washing chamber. When door is opened this mist will escape through the door. This can pose serious problems to operator. To avoid this Mist collector is provided on top of washing chamber.
 
Specification Sheet
 
NO.
Description
Specification
     
01.
Overall Dimensions
1400 L ´ 2000 W ´ 2500 H
   
02.
Washing Media
Water based mild alkaline solution
   
03.
Filtration system
Cartridge type, 5 / 10 micron
   
04.
Total Electrical power required
30 H.P./ 22.5Kw, 440VAC, 65 Amp
   
05.
Washing spray Pressure
4.5 bar pressure
   
06.
Component size range
Tray size 600 ´ 400 1nos. or
400 ´ 300 2nos. or
Smaller trays in multiples.
For components washing S.S. wire mesh tray of 600 ´ 400 is provided.
   
07.
Washing cycle
Washing time 1 min.
Drying time 1.5 min.
Total cycle time including loading unloading 3 min. (Settable) In case of bins drying cycle can be deleted resulting in higher output.
   
08.
Material of construction
Complete stainless steel (S.S. 304)
OR in mild steel duly powder coated
OR in combination of both.
 
 
 
 
We are leading manufacturer of Industrial Washing Machines and our setup is situated at Ambegaon Khurd, Dattanagar, Pune ( Maharashtra, India )
 
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